WELCOME TO HEADCO

Harp Engineering and Design Company

WELCOME TO HEADCO

Harp Engineering and Design Company

Facility List

Equipment · CNC Milling

High-capacity milling, 3-axis through full 5-axis. Matsuura horizontals run 11-pallet pools, with 5-axis platforms for complex geometry and large parts up to 120″ × 60″.

  • 3x Matsuura H-Plus 300 Horizontal: 11-pallet pool, 90-tool magazine, lights-out capable
  • 2x Matsuura MX-520: simultaneous 5-axis
  • 2x Okuma 5-Axis: dual trunnion, complex geometry
  • Haas UMC-500SS: simultaneous 5-axis
  • 4x Brother TC-S2C Speedio: high-speed machining, 4th axis, in-process probing
  • Akira Seiki V10XP VMC: extended bed, 120″ × 60″ travel, 12K RPM spindle
  • 2x Haas DT-1: 4th axis, drill/tap
  • 2x Haas Super Mini Mill: 3-axis

Equipment · Mill / Turn

Live tooling and sub-spindle capability across ten machines and five platforms. The Nakamuras run dual spindle, dual turret with Y-axis, and the three Star Swiss machines carry 12 ft bar feeders for 1.25 in diameter stock.

  • 2x Nakamura Super NJT: dual spindle, dual turret, Y-axis, live tooling, B-axis tilting head, 4 ft bar feeder
  • Nakamura Super Mill WY-250L: dual spindle, dual turret, Y-axis, live tooling, 6 ft bar feeder
  • 2x Mazak Integrex i-150: 5-axis mill-turn, 4 ft bar feeder, automatic 2nd-op vise
  • 3x Star SR32J Swiss: 12 ft bar feeder, 1.25″ bar capacity, lights-out production
  • 2x Hardinge CNC Lathe: 6″ chuck, 2-axis

Equipment · Tool Room

Twin wire EDMs and manual equipment supporting fixture, work-holding and tooling fabrication for the rest of the floor.

  • 2x Mitsubishi FA10 Wire EDM: 4-axis, tight internal corners, keyways, hardened tool steel
  • Bridgeport Manual Mill: fixtures, modifications, one-off work
  • 2x Manual Lathe: turning, facing, repair
  • 2x Automatic Saw: stock preparation
  • Drill Press: secondary operations

Equipment · 3D Printing

Resin additive manufacturing for prototyping and fixture work, run in house from file to finished print.

  • Formlabs Form 4L, 3.9 x 7.7 x 13.8 in build volume
  • Form Wash, automated solvent cleaning
  • Form Cure, post-cure processing
  • Same-day turnaround on most prototype parts
  • Prints used for design validation, fixture and soft-jaw work, and customer fit checks

Facility List

Equipment: CNC Milling

  • 3x Matsuura H-Plus 300 Horizontal: 11-pallet pool, 90-tool magazine, lights-out capable
  • 2x Matsuura MX-520: simultaneous 5-axis
  • 2x Okuma 5-Axis: dual trunnion, complex geometry
  • Haas UMC-500SS: simultaneous 5-axis
  • 4x Brother TC-S2C Speedio: high-speed machining, 4th axis, in-process probing
  • Akira Seiki V10XP VMC: extended bed, 120″ × 60″ travel, 12K RPM spindle
  • 2x Haas DT-1: 4th axis, drill/tap
  • 2x Haas Super Mini Mill: 3-axis

Equipment: Mill / Turn

  • 2x Nakamura Super NJT: dual spindle, dual turret, Y-axis, live tooling, B-axis tilting head, 4 ft bar feeder
  • Nakamura Super Mill WY-250L: dual spindle, dual turret, Y-axis, live tooling, 6 ft bar feeder
  • 2x Mazak Integrex i-150: 5-axis mill-turn, 4 ft bar feeder, automatic 2nd-op vise
  • 3x Star SR32J Swiss: 12 ft bar feeder, 1.25″ bar capacity, lights-out production
  • 2x Hardinge CNC Lathe: 6″ chuck, 2-axis

Equipment: Tool Room

  • 2x Mitsubishi FA10 Wire EDM: 4-axis, tight internal corners, keyways, hardened tool steel
  • Bridgeport Manual Mill: fixtures, modifications, one-off work
  • 2x Manual Lathe: turning, facing, repair
  • 2x Automatic Saw: stock preparation
  • Drill Press: secondary operations

Equipment: 3D Printing

  • Formlabs Form 4L, 3.9 x 7.7 x 13.8 in build volume
  • Form Wash, automated solvent cleaning
  • Form Cure, post-cure processing
  • Same-day turnaround on most prototype parts
  • Prints used for design validation, fixture and soft-jaw work, and customer fit checks

Digital Manufacturing from Early Prototyping to Full-Scale Production

At HEADCO, we deliver precision-engineered manufacturing solutions, faster and smarter. From initial prototype development to final production, our advanced digital manufacturing capabilities ensure accuracy, speed, and quality at every stage.

Digital manufacturing from early prototyping to full-scale production

At HEADCO, we deliver precision-engineered manufacturing solutions, faster and smarter. From initial prototype development to final production, our advanced digital manufacturing capabilities ensure accuracy, speed, and quality at every stage.

Trusted Across Global Manufacturing

  • Glenmar Technology
  • Johnson & Johnson
  • Schneider Electric
  • Siemens Healthineers
  • Medtronic
  • Continental
  • CAT
  • Client logo

Build Like a Pro with HEADCO

We’re your all-in-one partner from concept to production. At HEADCO, we help you accelerate product development and bring your ideas to market faster than ever. When it’s time for full-scale manufacturing, our expert team provides complete project management, optimizing every detail for cost, quality, and production efficiency.

Design and Engineering Support

We provide both automated and personalized manufacturing support to make your project a success. Every quote includes a free design-for-manufacturing analysis to help you improve part performance and production efficiency.

Need additional guidance? Our experienced engineers are always available to discuss your project and offer tailored recommendations that fit your goals, ensuring precision, quality, and reliability at every step.

How We Work

Share Your Design

Upload your 3D model or technical drawings directly through our platform. Our system reviews your files to ensure manufacturability and accuracy before production begins.

Get a Fast Quote

Receive an instant quote with detailed pricing and lead times. Our engineers are available to help refine your design for cost efficiency and performance.

Start Production

Once approved, our advanced digital manufacturing process begins. From prototype to large-scale production, we ensure precision, consistency, and speed.

Receive Your Parts

Your finished parts are delivered on time, every time ready for assembly or direct use. Quality checks are completed at every stage to guarantee the highest standards.

INDUSTRIES

Industrial Equipment

Precision components for heavy machinery and manufacturing systems.

We machine complex, high-tolerance components used in industrial equipment, production machinery, and automated manufacturing systems. Our capabilities support both low-volume custom parts and repeatable production for continuous-duty applications.

Common applications include precision housings, tooling, fixtures, structural components, wear parts, and multi-operation assemblies requiring consistent accuracy and reliability.

Medical

High-Precision machining for medical devices and healthcare equipment.

We support medical manufacturing with precision-machined components requiring tight tolerances, clean finishes, and repeatable quality. Our processes are well suited for complex geometries, small components, and multi-operation parts commonly used in medical devices and diagnostic equipment.

Ideal for prototype development, pilot runs, and controlled production volumes.

Aerospace

Complex CNC machining for aerospace and aviation applications.

Our machining capabilities support aerospace supply chains that demand tight tolerances, complex geometries, and process consistency. We produce precision components for structural, mechanical, and support systems, including parts requiring multi-axis machining and secondary operations.

We are well equipped for low-volume, high-complexity aerospace components where accuracy and repeatability are critical.

Automotive

Precision components for automotive and transportation systems.

We machine components for automotive and mobility applications, supporting prototype, pre-production, and production requirements. Our capabilities allow us to efficiently handle complex parts, tight tolerances, and multi-operation workflows common in modern vehicle systems.

Applications include brackets, housings, shafts, precision assemblies, and functional components across multiple vehicle platforms.

Defense & Military

Mission-critical components for defense and government systems.

We manufacture precision components for defense and military applications where reliability, durability, and dimensional accuracy are essential. Our equipment and processes support complex parts used in ground systems, support equipment, and specialized assemblies.

Manufacturing is performed with strict attention to consistency, traceability, and quality control expectations typical of defense supply chains.

Robotics & Automation

Precision machining for advanced automation and robotic systems.

We support robotics and automation manufacturers with high-accuracy components used in motion systems, frames, end-effectors, and mechanical assemblies. Our machining capabilities are well suited for multi-axis geometries, tight tolerances, and repeatable production.

This makes us an ideal partner for both early-stage development and scalable automation platforms.

Stay Connected!